04How it works

Four steps from idea to sample.

Every project follows the same path. Find the step you’re on. That’s where we start.

Step 1 of 4

Create your own chemistry.

Tell us what the part must survive (impact, flame, heat, static, weight) and we turn those targets into a polyurea formula that is yours.

You’re here if

You know what your hardware has to withstand, but not which material to use.

01Choose your material

Use it as is, or add a tested additive.

Start from our base elastomer. Use it on its own, or add one additive we have already tested with it, then preview your part.

Base material

Base elastomer

Our microcellular polyurea elastomer. Light like foam, tough like rubber.

With or without an additive

Each additive has been tested with our base elastomer at a set loading, so you know it works.

Your starting formula

Preview your part with this formula

Need something these don't cover?

Describe what your part has to do. Our assistant answers from our test data and published research (via Mimir), and our team follows up.

04Behind step 4

Your sample comes off a machine we invented.

We designed our own automated production machine to cast your formulation into your part. Its patent application is filed and pending.

  • Automated cold-pour overmoldingThe machine pours your formulation into a closed mold, so every part matches the tooling, with no hand-mixing variation.
  • From sample to productionThe machine that makes your sample is built to run your production orders, so what you approve is what you get at volume.
  • Invented in-houseDesigned by our CTO, Jatomis Stevenson, an inventor of production machines.
Illustration of Super Foam’s patent-pending automated casting machinePatent pending

Stage 2 / Scaling now

Shape tunes how the part fits and behaves

Geometry and surface treatment can be explored for the application. This work is real and working internally; it is scaling now.

Shape customization is not presented as a finished production-grade capability or as equivalent to chemistry customization.

Chemistry
Proven today
Shape
Scaling now
Starting point
The hardware problem
A cast Super Foam lattice part, fresh from the mold

For hardware startups

Calling all hardware startups.

We solve your ruggedization challenges: chemistry and shape, tuned to your exact need, at a fraction of the traditional cost. And what you develop is yours: your specific formulation-and-shape combination is your IP, not ours.

What to bring

A useful conversation needs the situation

The hardware

Describe the part, the mounting point, and what it needs to protect.

The environment

Share impact, temperature, vibration, charge, contact, or other real-world conditions.

The property

Name what matters most, even if you do not have a material specification.

The timeline

Tell the team whether you are exploring, prototyping, planning production, or already in production.

Next conversation

Bring the part. We will start with the job.

No chemistry vocabulary required. Start a guided application conversation and share what you know today.